FORM NO. 56043103 - Warrior
™
ST, Warrior
™
AXP / BA 755 series - 1
TABLE OF CONTENTS
INTRODUCTION .......................................................................................................................................................................................... 2
CAUTIONS AND WARNINGS ...................................................................................................................................................................... 3
SPECIFICATIONS & MAINTENANCE ...................................................................................................................................................... 4-6
PM CHECKLIST ........................................................................................................................................................................................... 7
KNOW YOUR MACHINE ......................................................................................................................................................................... 8-13
SOLUTION SYSTEM ............................................................................................................................................................................. 14-21
FUNCTIONAL OVERVIEW ....................................................................................................................................................................... 14
CIRCUIT OVERVIEW SOLUTION AUTO MODE ..................................................................................................................................... 15
SOLUTION SYSTEM MAINTENANCE .................................................................................................................................................... 16
TROUBLESHOOTING GUIDE ............................................................................................................................................................ 17-18
SOLUTION SOLENOID VALVE REMOVAL, DISASSEMBLY AND CLEANING (AXP™ / ECO+SOLUTION™) ...................................... 19
SOLUTION SOLENOID VALVE REMOVAL, DISASSEMBLY AND CLEANING (STANDARD) ................................................................ 20
SOLUTION FILTER AND BALL VALVE REMOVAL .................................................................................................................................. 21
SOLUTION PUMP REMOVAL .................................................................................................................................................................. 21
SCRUB SYSTEM .................................................................................................................................................................................. 22-29
GENERAL BRUSH SYSTEM FUNCTIONAL OVERVIEW ....................................................................................................................... 22
SPECIAL SCRUB SYSTEM FUNCTIONS .......................................................................................................................................... 22-23
SCRUB BRUSH DECK REMOVAL (DISC) ......................................................................................................................................... 24-25
SCRUB BRUSH LIFT ACTUATOR REMOVAL (DISC) ........................................................................................................................24-25
SCRUB BRUSH MOTOR/GEARBOX REMOV
AL (DISC)
........................................................................................................................
26
SCRUB BRUSH DECK REMOVAL (CYLINDRICAL) .......................................................................................................................... 28-29
SCRUB BRUSH MOTOR(S) REMOV
AL (CYLINDRICAL)
..................................................................................................................
28-29
SCRUB BRUSH BELT REPLACEMENT (CYLINDRICAL) .................................................................................................................. 28-29
SCRUB BRUSH SYSTEM MAINTENANCE (CYLINDRICAL) ............................................................................................................ 28-29
SCRUB BRUSH REMOVAL AND INSTALLATION (CYLINDRICAL) ................................................................................................... 28-29
SCRUB BRUSH LIFT ACTUATOR REMOVAL (CYLINDRICAL) ......................................................................................................... 28-29
RECOVERY SYSTEM ........................................................................................................................................................................... 30-36
FUNCTIONAL OVERVIEW ....................................................................................................................................................................... 30
VACUUM MOTOR CONTROL CIRCUIT OVERVIEW (AUTO MODE) ..................................................................................................... 31
VACUUM/RECOVERY SYSTEM MAINTENANCE CHECKLIST ............................................................................................................. 32
MAINTENANCE OF RECOVERY TANK FLOAT SWITCHES .................................................................................................................. 33
MAINTENANCE OF VACUUM MOTOR INLET SCREEN ........................................................................................................................ 34
VACUUM MOTOR REMOVAL .................................................................................................................................................................. 35
RECOVERY TANK REMOVAL ................................................................................................................................................................. 36
SQUEEGEE SYSTEM ........................................................................................................................................................................... 37-40
SQUEEGEE LIFT LINKAGE ADJUSTMENT ............................................................................................................................................ 37
SERVICING THE SQUEEGEE ................................................................................................................................................................. 38
ADJUSTING THE SQUEEGEE ................................................................................................................................................................ 38
SQUEEGEE MOUNT ASSEMBLY REMOVAL ......................................................................................................................................... 39
CASTER WHEEL REMOVAL ................................................................................................................................................................... 40
WHEEL DRIVE SYSTEM ...................................................................................................................................................................... 41-49
GENERAL FUNCTIONAL OVERVIEW ................................................................................................................................................ 41-43
WHEEL DRIVE TROUBLESHOOTING GUIDE ........................................................................................................................................ 44
DRIVE MOTOR TRANSAXLE REMOVAL ........................................................................................................................................... 45-46
DRIVE WHEEL REMOVAL ....................................................................................................................................................................... 47
(5K) POTENTIOMETER (R1) TESTING AND REMOVAL ........................................................................................................................ 48
(5K) POTENTIOMETER (R1) INSTALLATION AND ADJUSTMENT ................................................................................................... 48-49
(100K) POTENTIOMETER (R2) TESTING AND REMOVAL .................................................................................................................... 49
ELECTRICAL SYSTEM ......................................................................................................................................................................... 50-73
BATTERIES .............................................................................................................................................................................................. 50
DESCRIPTION OF THE LOW VOLTAGE CUTOUT FEATURE ............................................................................................................... 51
DESCRIPTION OF THE BATTERY CONDITION INDICATORS .............................................................................
................................. 51
BATTERY CHARGING, MAINTENANCE AND TESTING ................................................................................................................... 52-53
ACTUATOR DRIVE NUT ADJUSTMENT ............................................................................................................................................ 54-55
CURTIS CONTROLLER ...................................................................................................................................................................... 56-59
FUNCTIONAL OVERVIEW OF MAIN CONTROL BOARD ...................................................................................................................... 60
MAIN CONTROLLER ERROR CODES ................................................................................................................................................... 61
MAIN CONTROLLER DIAGNOSTIC SERVICE TEST MODE ............................................................................................................ 62-63
OUTPUT CONTROLS ......................................................................................................................................................................... 64-66
MAIN CONTROL PROGRAMING OPTIONS ...................................................................................................................................... 67-72
ELECTRICAL COMPONENT LOCATION ................................................................................................................................................ 73
WIRING DIAGRAM ................................................................................................................................................................................... 74
WIRING SCHEMATIC .............................................................................................................................................................................. 75
APPENDIX ............................................................................................................................................................................................. 76-78
DETERGENT (AXP) SYSTEM PLUMBING SCHEMATIC ........................................................................................................................ 76
EXTENDED SCRUB SYSTEM PLUMBING SCHEMATIC ....................................................................................................................... 77
DETERGENT (AXP) SYSTEM PREPARATION AND USE ...................................................................................................................... 78
Note: All references to right, left, front, or rear in this manual are as seen from the operator’s stand-point.