Service Schedule
Service Protocol
Boat:
Customer:
Running hours (h):
Engine Serial No
Single engine:
Port engine:
Starboard engine:
Drive/reverse gear Serial No
Single:
Port side:
Starboard side:
Product No:
Check list
Check
Fill/
Lubricate
Adjust/
Tighten
Clean
Change/
Replace
Extended
Protection
Service
First Service Inspection, after 20-50 hours*
Transmission oil level
●
Coolant level and antifreeze mixture
●
Seawater filter
● ●
Power trim hydraulic fluid level
●
Power steering hydraulic fluid level
●
Tension all drive belts
●
Instrument panel function
●
Start and warm up engine
– Hydraulic reverse gear oil level
– Water/oil/fuel lekage around the engine and transmission
– Power steering and power trim function and leakage
– That no fault codes are apparent (diagnostic tool)
– Abnormal engine/transmission noises
●
Stop engine
– Oil and filters
● ●
Restart engine
– Oil pressure and oil leakage
●
Every 20-50 hours / at least once a year
DPX Outboard drive, oil
●
Compressor oil level
●
Every 50 hours / at least once a year
Steering shaft bearings (DP drive)
●
Every 100 hours / at least once a year
Engine oil and oil filter
1)
● ●
continued...
KAD42A/B, KAD
42,43,44P-A, KAD43,44P-B, KAD44P-C,
KAMD44P-A, KAMD44P-B, KAMD44P-C, KAD/KAMD300-A,
1)
Oil change intervals vary, depending on engine type oil grade and sulfur content of the fuel. See Service Bulletin 17-5-6 or
Operator´s Manual
* or within 180 days of the date of delivery, or the end of the first season, whichever comes first.
7747138 10-2006
Check list
Check
Fill/
Lubricate
Adjust/
Tighten
Clean
Change/
Replace
Extended
Protection
Service
Every 200 hours / at least once a year
Crankcase ventilation filter.
● ●
Air filter
● ●
Exhaust pipe (corrosion check), exhaust system condition
● ●
Drive belts, condition and tension
● ●
Compressor, oil level
● ●
Power Trim hydraulic fluid level
●
Power steering hydraulic fluid level
●
Sea water pump, impeller
● ●
Sacrificial anodes. Charge air cooler, heat exchanger.
● ●
Fuel filter / fuel pre-filter.
● ●
Reverse gear, oil and filter
● ●
Outboard drive, oil
● ●
Outboard drive, exhaust bellows
● ●
Outboard drive, universal joint bellows
● ●
Paintwork
● ●
DP drive. Steering helm bolts, torque
●
Outboard drive, universal joint
●
Sacrificial anodes, drive
●
Inspection of exhaust hose and cooling water hoses.
– Hoses/pipes, unions and hose clamps
● ●
Condition of all rubber hoses. Hose clamps
● ● ●
Hydraulic hoses and fittings (leaks, wear, cracks or ageing)
● ●
Ever 200 hours
EDC system (diagnostic tool)
● ●
Valve clearances
● ●
Turbo
● ●
Every second year
Coolant.
●
DP drive. Universal joint bellows, exhaust bellows
Every 500 hours / at least every 5 years
Reverse gear. Propeller seal
●
Turbo
● ●
Trim/steering cylinders, hoses, hydraulic hoses. Leakage
●
7747138 10-2006
continued...
●
Check list
Check
Fill/
Lubricate
Adjust/
Tighten
Clean
Change/
Replace
Extended
Protection
Service
Drive belts
●
Drive belt, compressor
●
Compressor, oil
●
Heat exchanger
● ●
● ●
Cables and seals
● ●
Exhaust hose and cooling water hoses
●
Hoses/pipes, unions and hose clamps
●
Every 600 hours
Injectors
●
7747138 10-2006
Total labor hours (h): ...................................................................
Name: .........................................................................................
Signature: ...................................................................................
Date: ...........................................................................................
Work operation/other measures
Hrs. used Replaced Parts Part No. Qty Unit Price
Warranty repairs ................................................................. Campaign No (s) .............................................................................
............................................................................................ ........................................................................................................
............................................................................................ ........................................................................................................
Dealer Stamp
7747138 10-2006
