Product description
• Wide rated operational voltage 208 – 600 V AC
•
Wide rated control supply voltage 100 – 250 V, 50/60 Hz
• Rated operational current 18 to 370 A
• Wide ambient temperature range, -25 to +60 ºC (-13 to 140 ºF)
• Coated circuit boards for reliable operation in harsh environment
• Built-in by-pass on all sizes, saving energy and reducing installation time
• User friendly HMI with illuminated language neutral display and four button keypad
• Optional external keypad, IP66
• Torque control for excellent control of pumps
• Current limit, adjustable between 1.5 – 7 x I
e
• Motor overload protection with classes 10A, 10, 20 and 30
•
Motor underload protection to detect pumps running dry
• Locked rotor protection, detecting jammed pumps
• Kick start to start jammed pumps or conveyor belts
• Analog output showing operational current, 4 – 20 mA
• Optional fieldbus communication using Profibus, Modbus, Devicenet or CANopen
• Sophisticated algorithm eliminating the DC-component and thereby providing excel-
lent starting performance.
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Softstarters
Type PSE
5
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
PSE – The efficient range
Description
The PSE softstarter range is the world’s first compact softstarters
with Torque Control. This makes the PSE range an
excellent choice for pumping application where water hammering
normally is a big problem. With its compact design
and advanced functionality, the PSE is also a very efficient
solution for other common applications such as compressors
and fans.
Torque control
The most important function when stopping pumps is torque
control. Since the PSE softstarter is optimized for controlling
pumps, this feature is a must.
Built-in by-pass for energy saving
Using the built-in by-pass after reaching full voltage will greatly
reduce the power loss and thereby save energy. In the PSE
softstarter range, the by-pass is built-in on all sizes, which will
give the most compact starting solution and reduce the need
for wiring during installation.
Coated circuit boards
All circuit boards in the new PSE softstarter have a protective
coating to ensure a reliable operation even in tough environments
like wastewater plants, where corrosive gases and
acids may exist.
Motor protection
The PSE softstarter is equipped with built-in electronic overload
protection, protecting the motor from overheating. Since
no additional overload device is needed, our efficient design
saves both space, installation time, and ultimately money.
Analog output
The analog output terminals can be connected to an analog
current meter to show the current during operation and thereby
eliminating the need for an additional current transformer.
The analog output signal can also be used as an analog input
to a PLC.
Display and keypad
The set-up of the PSE softstarter is done by using the four
button keypad and the illuminated display, providing a quick
and easy set-up. While operating, the display will also provide
important status information such as current and voltage.
External keypad
As an option the PSE softstarter can be equipped with an
external keypad for easy set-up and monitoring of the unit
without opening the enclosure door. The keypad can also be
used to copy parameters between different softstarters.
PSE – The efficient range
Description
The PSE Softstarter can be selected according to the rated
motor power in normal duty applications like pumps, com-
pressors, elevators, escalators, short conveyor belts and bow
thrusters. See page 5.20.
For heavy duty applications like centrifugal fans, crushers,
mixers, mills, stirrers and long conveyor belts, select a
softstarter from page 5.21. The softstarter selection tool prosoft
can also be used for a more optimized selection.
3 output signal relays
(RUN, TOR, Event)
Screw mounting
Input for reset of faults
Analog output
Built-in by-pass
on the front
Four digits showing
values and messages
Icon’s for showing functions.
Language neutral
Green ready LED
Flashing - Suppy available
Steady - Main available
Green run LED
Flashing - Ramping up/down
Steady - TOR
Yellow protection LED
Red fault LED
Back-lit display
User friendly keypad
Similar as for PST(B)
Settings
Softstarters
Type PSE
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5
PSE – The efficient range
Overview
PSE18 ... PSE105
Softstarter
Normal start
In-line connected
PSE18 PSE25 PSE30 PSE37 PSE45 PSE60 PSE72 PSE85 PSE105
(480 V) hp 10 15 20 25 30 40 50 60 75
(600 V) hp 15 20 25 30 40 50 60 75 100
UL/CSA, Max FLA 18 25 28 34 42 60 68 80 104
Using MCCB only, type 1
coordination will be achieved
MCCB (25 kA/600V, 35 kA/480V, 40°C)
T3S070TW T3S100TW T3S125TW T3S150TW T3S225TW T4S250TW T5S300TW
175 % rating
Max rating
J type fuse protection (85 kA)
30 A 40 A 45 A 50 A 70 A 100 A 110 A 125 A 175 A
40 A 50 A 60 A 80 A 100 A 125 A 150 A 175 A 225 A
Minimum enclosure size
1)
600 x 500 x 300 mm / 24 x 20 x 12 in
Fusible disconnect switch
for the above J fuses
Fusible disconnect switch
OS30 OS60 OS100 OS200
The line contactor is not
required for the softstarter
itself but often used to open
if OL trips
Line contactor
AF26 AF30 AF50 AF63 AF75 AF95 AF110
Overload protection is used
to protect the motor from
over heating
Electronic overload relay
Built-in
The by-pass will reduce the
power loss of the softstarter
By-pass
Built-in
Using J fuses, type 1
coordination will be
achieved
1)
Enclosure that has two latching points minimum. For use in pollution degree 2 environment.
Softstarters
Type PSE
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PSE – The efficient range
Overview
Quick guide for selection
Normal start Class 10 Heavy duty start class 30
Ordering - see page 5.20 Ordering - see page 5.21
Typical applications
• Bow thruster • Centrifugal pump • Centrifugal fan • Conveyor belt (long)
• Compressor • Conveyor belt (short) • Crusher • Mill
• Elevator • Escalator • Mixer • Stirrer
If more than 10 starts/h
!
Select one size larger than the standard selection
Using J fuses, type 1
coordination will be
achieved
1)
Enclosure that has two latching points minimum. For use in pollution degree 2 environment.
Softstarters
Type PSE
PSE142 ... PSE170 PSE210 ... PSE370
Softstarter
Normal start
In-line connected
PSE142 PSE170 PSE210 PSE250 PSE300 PSE370
(480 V) hp
100 125 150 200 250 300
(600 V) hp
125 150 200 250 300 350
UL/CSA, Max FLA
130 169 192 248 302 361
Using MCCB only, type 1
coordination will be achieved
MCCB (25 kA/600V, 35 kA/480V, 40°C) MCCB (25 kA/600V, 50 kA/480V, 40°C)
Max rating
T5S400BW T6S600BW T6S800BW
175 % rating
Max rating
J type fuse protection (85 kA)
225 A 250 A 300 A 400 A 500 A 600 A
300 A 350 A 450 A 500 A 600 A 700 A
Minimum enclosure size
1)
900 x 760 x 300 mm /
36 x 30 x 12 in
1200 x 900 x 300 mm / 48 x 36 x 12 in
Fusible disconnect switch
for the above J fuses
Fusible disconnect switch
OS400 OS600
The line contactor is not
required for the softstarter
itself but often used to open
if OL trips
Line contactor
AF145 AF185 AF210 AF260 AF300 AF400
Overload protection is used
to protect the motor from
over heating
Electronic overload relay
Built-in
The by-pass will reduce the
power loss of the softstarter
By-pass
Built-in
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5
PSE18 ... PSE370
Rated operational voltage, U
e
, 208 - 600 V AC
Rated control supply voltage, U
s
, 100 - 250 V AC, 50/60 Hz
230 V
kW
400 V
kW
500 V
kW
208 V
hp
230 V
hp
480 V
hp
600 V
hp
UL/CSA
Max
rated
operational
current I
e
A
Weight
kg (lb)
Catalog number
4 7.5 11 5 5 10 15 18 2.4 (5.29) PSE18-600-70
5.5 11 15 7.5 7.5 15 20 25 2.4 (5.29) PSE25-600-70
7.5 15 18.5 7.5 10 20 25 28 2.4 (5.29) PSE30-600-70
9 18.5 22 10 10 25 30 34 2.4 (5.29) PSE37-600-70
11 22 30 10 15 30 40 42 2.4 (5.29) PSE45-600-70
15 30 37 20 20 40 50 60 2.4 (5.29) PSE60-600-70
18.5 37 45 20 25 50 60 68 2.5 (5.51) PSE72-600-70
22 45 55 25 30 60 75 80 2.5 (5.51) PSE85-600-70
30 55 75 30 40 75 100 104 2.5 (5.51) PSE105-600-70
40 75 90 40 50 100 125 130 4.2 (9.26) PSE142-600-70
45 90 110 60 60 125 150 169 4.2 (9.26) PSE170-600-70
59 110 132 60 75 150 200 192 12.4 (27.34) PSE210-600-70
75 132 160 75 100 200 250 248 13.9 (30.64) PSE250-600-70
90 160 200 100 100 250 300 302 13.9 (30.64) PSE300-600-70
110 200 250 125 150 300 350 361 13.9 (30.64) PSE370-600-70
PSE210 ... PSE370
PSE18 ... PSE105
PSE142 ... PSE170
Softstarters
Type PSE
Buy: www.ValinOnline.com | Phone 844-385-3099 | Email: [email protected]
PSE – The efficient range
Normal starts, class 10, in-line, ordering details
PSE18 ... PSE370
Rated operational voltage, U
e
, 208 - 600 V AC
Rated control supply voltage, U
s
, 100 - 250 V AC, 50/60 Hz
230 V
kW
400 V
kW
500 V
kW
208 V
hp
230 V
hp
480 V
hp
600 V
hp
UL/CSA
Max
rated
operational
current I
e
A
Weight
kg (lb)
Catalog number
3 5.5 7.5 3 3 7.5 10 11 2.4 (5.29) PSE18-600-70
4 7.5 11 5 5 10 15 18 2.4 (5.29) PSE25-600-70
5.5 11 15 7.5 7.5 15 20 25 2.4 (5.29) PSE30-600-70
7.5 15 18.5 7.5 7.5 20 25 28 2.4 (5.29) PSE37-600-70
9 18.5 22 10 10 25 30 34 2.4 (5.29) PSE45-600-70
11 22 30 15 15 30 40 42 2.4 (5.29) PSE60-600-70
15 30 37 20 20 40 50 60 2.5 (5.51) PSE72-600-70
18.5 37 45 25 25 50 60 68 2.5 (5.51) PSE85-600-70
22 45 55 30 30 60 75 80 2.5 (5.51) PSE105-600-70
30 55 75 40 40 75 100 104 4.2 (9.26) PSE142-600-70
40 75 90 50 50 100 125 130 4.2 (9.26) PSE170-600-70
45 90 110 60 60 125 150 169 12.4 (27.34) PSE210-600-70
59 110 132 75 75 150 200 192 13.9 (30.64) PSE250-600-70
75 132 160 75 75 200 250 248 13.9 (30.64) PSE300-600-70
90 160 200 125 125 250 300 302 13.9 (30.64) PSE370-600-70
PSE210 ... PSE370
PSE18 ... PSE105
PSE142 ... PSE170
Softstarters
Type PSE
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PSE – The efficient range
Heavy duty starts, class 30, in-line, ordering details
5
LT ... -AL
LW...
Cable connectors for Al and Cu cables
For
softstarter type
Wire range
mm
2
(AWG)
Tightening
torque max. Nm (lb-in)
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
PSE142 …170
25-150
(4 AWG - 300 MCM)
13.5 (275 lb-in) 3 0.100 (0.220) ATK185
PSE210 … 370
25-185
(4 AWG - 400 MCM)
43 (375 lb-in) 3 0.168 (0.370) ATK300
PSE210 … 370
2 x 25-240
(2 x 4 AWG - 500 MCM)
43 (375 lb-in) 3 0.434 (0.957) ATK300/2
Terminal enlargements
For
softstarter type
Dimensions
hole ø
mm
(in)
Bar
mm (in)
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
PSE142...170 10.5 (0.413) 20 x 5 (0.787 x 0.197) 1 0.450 (0.992) LW185
PSE210...370 13 (0.512) 40 x 6 (1.575 x 0.236) 1 1.230 (2.712) LW300
Terminal nut washer kits
1)
For
softstarter type
Req. qty
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
PSE142...170 2 2 0.200 (0.441) LE185
PSE210...370 2 2 0.300 (0.661) LE300
Terminal shrouds
For
softstarter type
Suitable for Req. qty
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
PSE142...170
Compression lugs
2 2 0.220 (0.485) LT185-AL
PSE210...370
Compression lugs
2 2 0.280 (0.617) LT300-AL
2)
External keypad including a 3m cable
For
softstarter type
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
PSE18...370 1 – PSEEK
Fieldbus plug connection accessory
For
softstarter type
Packing
piece
Weight
kg (lb)
1 piece
Catalog number
The same accessory for all sizes 1 0.060 (0.132) PS-FBPA
ABB Field Bus Plug suitable for all sizes. See page 5.40 - 5.43
LE185
PS-FBPA
PSEEK
ATK...
1)
The terminal nut washer kits come standard with the PSE unit.
2)
The LT300-AL is not compatible with ATK300/2 cable connector.
Softstarters
Type PSE
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PSE – The efficient range
Accessories
Rated insulation voltage U
i
600 V Analog output
Rated operational voltage U
e
208 ... 600 V +10 %/-15 % Output signal reference 4 ... 20 mA
Rated control supply voltage U
s
100 ... 250 V +10 %/-15 %, 50/60 Hz ±5 %
Type of output signal I Amp
Rated control circuit voltage U
c
Internal 24 V DC
Scaling Fixed at 1.2 x I
e
Starting capacity 4xI
e
for 10 sec. Control circuit
Number of starts per hour 10
1)
Number of inputs 3 (start, stop, reset of faults)
Overload capability, Signal indication LED’s
Overload Class 10 On / Ready Green flashing / steady
Ambient temperature Run / TOR Green flashing / steady
During operation -25 … +60 °C (-13 to 140 ºF)
2)
Protection Yellow
During storage -40 … +70 °C (-40 to 158 ºF) Fault Red
Maximum Altitude 4000 m (13123 ft)
3)
Protections
Main circuit IP00 Locked rotor protection Yes
Supply and Control circuit IP20 Underload protection Yes
Main circuit
Built-in By-pass Yes Field bus connection
Cooling system - Fan cooled Connection for
(thermostat controlled)
Yes ABB FieldBusPlug Yes (option)
HMI for settings External keypad
Display 4 7-segments and icons. Illuminated Display LCD type
Keypad 2 selection keys and 2 navigation keys Ambient temperature
Main settings during operation -25 … +60 °C (-13 to 140 ºF)
Setting current Size dependent during storage -40 … +70 °C (-40 to 158 ºF)
Ramp time during stop 0-30 sec
Initial / end voltage 30-70%
Current limit 1,5-7xI
e
Torque control for start Yes / No
Torque control for stop Yes / No
Kick start Off, 30-100%
Signal relays
Number of signal relays 3
K2 Run signal
K3 TOR (By-pass) signal
K1 Event signal
Rated operational voltage U
e
250 V AC / 24 V DC
4)
Rated thermal current I
th
3 A
Rated operational current I
e
at AC-15 (U
e
= 250 V) 1.5 A
Class 30
Class 20
Class 10
Class 10A
87
6
5
4
3
21
10 000
1000
100
10
1
0
0
Time (s)
Current (x I
e
)
Tripping curves for electronic overload protection (Cold)
1)
Valid for 50 % on time and 50 % off time, with 3.5 x I
e
for 7 seconds. If other data is required, please contact your sales office
2)
Above 40 ºC (104 ºF) up to max. 60 ºC (140 ºF) reduce the rated current with 0.6 % per ºC (0.33 % per ºF).
3)
When used at high altitudes above 1000 meters (3281 ft) up to 4000 meters (13123 ft) you need to derate the rated current using the following formula.
[ % of I
e
= 100 -
x - 1000
] x = actual altitude for the softstarter in meter
150
[ % of I
e
= 100 -
x - 3280
] x = actual altitude for the softstarter in feet
497
4)
A common voltage needs to be used for all 3 signal relays.
Softstarters
Type PSE
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PSE – The efficient range
Technical data
5
Semi-conductor fuse ratings and power losses
Overload protection
For
Softstarter
Current
range
Max
power loss
at rated I
e
(Internal by-pass)
Max semi-conductor fuse rating - main circuit
Coordination type 2 (85 kA)
Supply circuit power
requirements
1)
Bussman Fuses, DIN43 620
Type Type A W A Type Size VA/VA pull in
PSE
PSE18 Integrated 5.4-18 0.2 40 170M1563 000 16
PSE25 Integrated 7.5-25 0.4 50 170M1564 000 16
PSE30 Integrated 9-30 0.5 80 170M1566 000 16
PSE37 Integrated 11.1-37 0.8 100 170M1567 000 16
PSE45 Integrated 13.5-45 1.2 125 170M1568 000 16
PSE60 Integrated 18-60 2.2 160 170M1569 000 16
PSE72 Integrated 21.6-72 3.1 250 170M1571 000 16
PSE85 Integrated 25.5-85 4.3 315 170M1572 000 16
PSE105 Integrated 31.8-106 6.6 400 170M3819 1 16
PSE142 Integrated 42.9-143 12.1 450 170M5809 2 16
PSE170 Integrated 51.3-171 17.6 500 170M5810 2 16
PSE210 Integrated 63-210 8.8 630 170M5812 2 23/350
PSE250 Integrated 75-250 12.5 700 170M5813 2 23/350
PSE300 Integrated 90.6-302 18 800 170M6812 3 23/350
PSE370 Integrated 111-370 27.4 900 170M6813 3 23/350
Cross section of connection cables
Softstarter
PSE18 ... PSE105 PSE142 ... PSE170 PSE210 ... PSE370
Main circuit
Connection clamp
Solid/stranded 1 x mm
2
(AWG) 2.5 – 70 (14-1/0) See accessories
Solid/stranded 2 x mm
2
(AWG) 2.5 – 70 (14-1/0) See accessories
Tightening torque
(recommended)
Nm (lb-in) 9 (79.66) See accessories
Connection bar
Width and thickness mm (in)
13 (0.512) x 3 (0.118)
17.5 (0.689) x 5 (0.197) 20 (0.787) x 5 (0.197)
Hole diameter mm (in) 6.5 (0.256)
8.5 (0.335) 10.2 (0.402)
Tightening torque
(recommended)
Nm (lb-in) 9 (79.66)
18 (159.31) 28 (247.82)
Supply and control circuit
Connection clamp
Solid/stranded 1 x mm
2
(AWG) 2.5 (14) 2.5 (14)
2.5 (14)
Solid/stranded 2 x mm
2
(AWG) 1.5 (16) 1.5 (16)
1.5 (16)
Tightening torque
(recommended)
Nm (lb-in) 0.5 (4.43) 0.5 (4.43) 0.5 (4.43)
1)
For the supply circuit use a maximum 6 A time-delay fuse or an MCB with type C characteristics.
Softstarters
Type PSE
E1858D
17.5
ø 8.5
5
E1859D
20
ø 10.2
5
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PSE – The efficient range
Technical data
